Quarrata furniture has been the pioneer in the bedding industry for what concerns studies on water based adhesives technologies and its applications both for 1K and 2K components. The Sahara Infra-Red, introduced back in 2013, is the most reliable, performant, and market-proven dryer machine on the bedding industry.This has been the very first machine introduced in the market which allowed a “on the run” production bringing all the benefits that are now well-recognized amongst all TOP mattress producers.
Indeed, despite the highly performing bonding features, with the water based adhesive application you will have to wait the already mentioned "Curing Time". This implies also the waste of so much space where you'll have to stock the mattresses. Moreover, you will face high handling costs and slow production, since each piece has to be handled twice.
The Sahara machine, which is conceived to follow the gluing unit will remove while the layer is transiting approximately the 9092% of the water inside the adhesive. This allows you to maintain the adhesive still sticky, and thus proceed straightaway with the assembly of the mattress layers, but eliminates all the unnecessary water.
Several benefits can be easily achieved through this breakthrough innovation:
- Streamlined production: no waiting time from the foam layer to the rolled and packed mattress;
- Room-Saving: No extra space will be needed to stock the mattresses waiting to get dry;
- Cost-Saving: No need to handle the mattresses twice, since it won't need to be stocked for drying.
- Energy-Saving: The automatic detection system of width and length of the incoming layers will turn on only the necessary IR lamps.
- NO more mouldhumidity complaints!
The Sahara machine is conceived as a stand alone unit, which can be integrated not only our Rollflex system, but also with any other preexisting gluing line in the market.
