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Rollflex

Technical specifications

Automatic Roll gluing machine for Water based adhesives

Category: GluingApplications Mattresses



Rollflex is an adhesive application machine for foam, mattress and other such materials based on roller application technology for one-component water-based adhesives.  The machine operates via a dosing roll system.  Due to the large diameter of the rollers, the adhesive will stay fluid between the rolls, and prevent drying, even when adhesive is not dispersed from the rolls for a period of time.  Based on the special surface technology of the rollers it is possible to use both low and high viscosity adhesives with the machine.  The applying and dosing rollers are both made completely of stainless steel to provide chemical resistance and durability.  The Rollflex is fast, reliable and technologically the most advanced on the market.

The distinctive features are the following:

•Gap- Control technology and high accuracy rolls electronical positioning. Since 2013/14.
•“Work-by-recipe” mode, standard since 2014.
Apply different and right quantities of adhesive on every single layer of the same mattress - according to the materials (es PU-PU, PU-Memory etc).
•Automatic layers shape following, standard since 2012.
Thanks to high precision sensors, Rollflex can detect the different heights/shapes of the incoming layer, and apply exact amount of glue for every model (wave shapes, convoluted foams, etc)
•The waste of glue-money due to the lack of these feature is impressive. With a production of 1,000 mattresses a day the saving can be estimated in 1,000.00 €/day.

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Technical specifications

  • Adhesive roll diameter: 2500 mm
  • Adhesive tank re-filling: Automatic
  • constructive data: Main frame in 8mm thick solid steel, rolls made of stainless steel, automatic height detection of the foam layer and ability to follow a contoured shaped foam plate
  • Dosing roll diameter: 2200 mm
  • Roller width: 2300 mm


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